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  • Green Management - Management and Communication
  • Greening of Process - Environmentally Conscious Manufacturing
  • Greening of Products - Environmentally Conscious Products
  • Greening by Technology - Energy and Environmental Technology

Mitigation of Climate Change

CO2 emissions reductions by supplying eco products considering throughout their life cycles

In order to mitigate climate change, Toshiba Group is striving to develop environmentally conscious products which reduce environmental impact throughout their life cycle from the procurement of raw materials, manufacturing and distribution to the use and disposal stages.

Toshiba Group’s products cover a wide range of categories from consumer electronics to power generation plants, and CO2 emissions generated by these products in different stages of their life cycle vary from one product to another. For example, digital products like notebook PCs cause environmental impact mainly during the procurement of materials, while semiconductor products, such as SD memory cards, cause most of their environmental impact during manufacturing. Meanwhile, the CO2 emission from power consumption during the use of products accounts for the bulk of the impact caused by products that consume a large amount of energy and those that are used for a long period of time, which leads us to believe that the most effective way to reduce their environmental impact is to reduce the amount of power consumed when they are used.

For this reason, with a view to appropriately evaluating its diverse product portfolio, Toshiba Group calculates the annual reductions in CO2 emissions that would be achieved if products purchased in FY2000 were replaced by eco products not only during their use but also throughout their entire life cycle in order to achieve a greater reduction in CO2 emissions. To this end, we have added new indicators as the CO2 emission-reduction effect of eco-products to the Fourth Environmental Action Plan which have been in effect since FY2008.

In FY2008, we fell far short of achieving our goal as a result of rapid economic changes. Therefore, we formed a working group to promote measures to mitigate climate change through products and have been implementing group-wide activities to achieve the goal. In FY2010, we set eco-targets regarding the mitigation of climate change in order to develop products with the highest level of environmental performance. As a result, we were able to reduce CO2 emissions by 4 million tons per year by offering newly developed products throughout the world. Although we fell short of our annual goal, we achieved a reduction of 600,000 tons per year in CO2 emissions compared to the previous year, exceeding our plan of reducing emissions by 500,000 tons of CO2 per year, and we continue to make improvements.

Toshiba Group will continue to reduce CO2 emissions across all its products by identifying key factors that contribute to reducing CO2 emissions and by sharing advanced examples and core technologies among group companies. At the same time, we will expand our business in global markets for home appliances, such as digital products that use substantially less energy and LED light bulbs - especially in markets in emerging countries where there is a rapidly growing demand for products that can achieve great reductions in CO2 emissions.

We will create products with the highest level of energy-saving performance that can achieve greater reductions in CO2 emissions per product unit by promoting product design aimed at saving energy throughout the entire product life cycle and will work to maximize reductions in CO2 emissions by providing our products to as many customers as possible.

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Annual Reductions in CO2 Emissions through eco products

chart of Annual Reductions in CO₂ Emissions through eco products

Breakdown of Reductions in CO2 Emissions

chart of Brreakdown of Reductions in CO₂ Emissions

Percentages of CO2 Emissions Generated in Different Stages of the Life Cycle of Toshiba Group’s Products

chart of Percentages of CO₂ Emissions Generated in Different Stages of the Life Cycle of Toshiba Group’s Products

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Reducing CO2 emissions worldwide through products with the highest level of energy-saving performance

Although about half of the reductions in CO2 emissions in FY2010 was achieved by products for Japanese markets, Toshiba Group’s products, such as LCD TVs, PCs and air conditioners, are contributing to reducing CO2 emissions in Europe and the United States as well.

Reductions in CO2 emissions achieved in emerging countries account for only about 10% of the total at present. However, now that there is a rapidly growing demand for home appliances and digital equipment in these countries, we need to support convenient and comfortable lifestyles while mitigating climate change by providing products with a high level of energy-saving performance throughout the world.

Environmental impact caused by the use of products varies depending on the type of energy supply available in different areas. Average CO2 emissions coefficients for electricity of the area are used to calculate estimated reductions in CO2 emissions in Japan, Europe, the United States, Asian countries and China. Global average values are used to calculate estimated reductions in other areas and reductions regarding products, including parts, that are manufactured for no specific areas.

In its global business development, Toshiba Group will continue to contribute to the mitigation of climate change through its energysaving products in areas around the world.

figure of Reducing CO₂ emissions worldwide through products with the highest level of energy-saving performance
* The photo is for illustrative purposes only.

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Case Study: Saving electricity easily with Toshiba’s Eco-chip for reducing standby power to zero* / Toshiba Digital Products & Services Company

Unplugging unused electrical appliances allows one to reduce total power consumption by reducing standby power to zero. However, doing so also creates problems, such as rendering it impossible to record TV programs by timer. To resolve this difficulty, Toshiba has developed a low power consumption Eco-chip that makes it possible to disconnect AC power during standby and to reduce electrical devices’ standby power consumption to zero without unplugging the device via a remote controller. The Eco-chip will contribute to reducing the power consumption of electrical devices that consume large amounts of electricity during standby, such as TVs and DVD recorders.

figure of Eco-chip

A mechanism that enables standby power consumption to be reduced to zero: 1.The large-capacity capacitor is charged during normal operation 2.When entering standby mode, the relay circuit disconnects the AC power, and the large-capacity capacitor supplies power only to the low power consumption Eco-chip to operate. 3.After about 12 hours of standby operation, the power circuit is initialized to recharge the large-capacity capacitor*.
* Recharging the large-capacity capacitor takes about five minutes and consumes 0.13 W of power.

Measures for Environmentally Conscious Design Regulations in Europe

Although, as exemplified by the top-runner standards in the industry, products for which energy saving is demanded have been increasing in Japan, the ErP directive*, a new environmentally conscious design regulation in Europe, requires a design capable of meeting energy-saving and standby power standards for individual products. Since other regulations that mandate a rigorous energy-saving design, as exemplified by the ErP directive, are expected to increase in each country, we consider it our mission to create a series of industry-leading products, which comply with such regulations.

*
ErP (Energy-related Products) directive: It is the directive that instructs products related to energy consumption of electricity, fossil fuels, etc. to comply with requirements for energy-saving and eco design.

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Case Studies in FY2009

Case Study: Initiative for the mitigation of climate change through semiconductors / Toshiba Semiconductor Company

Depending on what products they are used for, semiconductors vary in the balance between environmental impact during material procurement and manufacturing and environmental impact during their use. Toshiba Group is working to mitigate climate change through its measures for the greening of processes as well as products.

Balance of CO2 emissions generated by semiconductors

figure of Balance of CO₂ emissions generated by semiconductors

Example of a full-bridge driver for DC motors

graph of comparative Power consumption of a new full-bridge driver for DC motors and old one

We have improved circuit currents, output saturation voltage and on-resistance as compared with previous models, thereby greatly reducing power consumption. The new product model is contributing to reducing the amount of power consumed by various devices that use DC motors, such as ATMs and automatic vending machines.

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Case Studies in FY2008

Case Study: Particular attention paid to making energy-saving air-conditioners / Toshiba Carrier Corporation

With the highest-level of energy-saving performance in the industry and its energy monitor (an industry first*), which shows power consumption in real time, the home-use room air-conditioner Daiseikai™ PDR Series achieves both “energy-saving at the time of use™ and “visible energysaving.™ Toshiba Carrier estimates that these efforts enable the airconditioners to reduce CO2 emissions by 22% during their entire life cycle.

Energy-saving at the time of use

By stopping the operation of one of the two cylinders in the compressor and letting only the other operate at the time of low load, the Daiseikai™ PDR Series can reduce the minimum power consumption to 45 W, comparable to that of electric fans. This keeps the room temperature stable, making users more comfortable.

PDR outdoor unit

figure of PDR outdoor unit

Visible energy-saving

The energy monitor was developed in response to the needs of users who said, “Even if I buy an energy-saving air-conditioner, I don't know if it's really saving energy,” and “I want to know the electricity rates I am being charged when I use an energy-saving air-conditioner.”

The current power consumption is displayed on the front panel of the indoor unit, and the character mark and the eco mark are lit during energy-saving operation, an indication of the high energy-saving nature of the Daiseikai™ PDR Series (from the start of operation to the time when the room temperature becomes stable, the operation power level displays the amount of electric power consumed, and later, the current power consumption is displayed).

For example, if the set temperature is raised or curtains are closed, the amount of electric power consumed falls. Since users can look at the power consumption and what they are being charged during operation, they can feel that they have a direct connection with energy-saving efforts and easily participate in energy-saving efforts at home.

PDR indoor unit

figure of PDR indoor unit

*
As of September 22, 2008. The current power consumption is displayed on the main body of the air-conditioner, and the display is updated every 15 seconds.

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Case Studies in FY2007

Within the large product range of the Toshiba Group, the largest amount of CO2 is emitted at the usage stage of all their life cycles, from design and manufacture to usage and disposal. For example, CO2 emissions account for about 60% of total emissions from digital products and about 80% of the same from household electric appliances and social infrastructure systems. With this in mind, the Toshiba Group has been tackling the reduction of energy consumption of products during their usage by setting different annual targets for each fiscal year since the launch of the Second Voluntary Plan in fiscal 1996.

For example, an increasing range of energy-saving measures have been taken year after year for 32-inch LCD TVs, as shown in the right hand figure (Case Study 1), maintaining leading industry levels of energy-saving efficiency.

Case Study 1: Digital Media Network Company

photo of Digital Hi-Vision LDC TV “REGZA» 32CV500

graph of Changes in annual power consumption of 32-inch LCD TVs

Case Study 2: Toshiba Home Appliances Corporation

photo of Washing machine with dryer “heat-pump and hybrid drum” TW-3000VE

graph of Changes in the annual CO₂ emissions of rotary drum washers and dryers
Use conditions: Calculated based on the assumption of 600 washing operations/year and 300 drying operations/year.

Case Study 3: LED downlight Long-life downlight to replace incandescent luminaire

Factor 8.08 photo of High-efficiency LED downlight “E-CORE” E-CORE 60W class LEDD-66001W-LS1 (Introduced in November 2007)Advantage:This highly efficient LED downlight is the first product from Japanese lighting industry to Achieve the LED lighting performance target set by the government in view of the Kyoto Protocol. It mitigates global warming and is economical at the same time.

Value factor 1.22Main points of value improvement. Increased luminance: 7.8times higher efficiency:50lm/W for LED downlight compared with 6.4lm/W for an incandescent luminaire. Maintenance saving: Long life of 40,000hours. Built-in power source unit easy installation.

Environmental Impact Reduction Factor 6.63Main points of environmental impact improvement. Mitigation of climate change: Power consumption reduced to one seventh: 7.8W for LED downlight compared with 54W for a incandescent luminaire. CO₂ emissions are about 85% lower than in the case of an incandescent luminaire.

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