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Purpose of Core Shroud Replacement
Core Shroud Replacement Method and Sequence
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Reduction of Radiation Exposure
Nuclear Energy Systems & Services Division
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Core Shroud Replacement Work

 

Core Shroud Replacement Method and Sequence


Core Shroud Replacement Method

RPV internal components
In the Core Shroud Replacement Program, other RPV internal components (Noted * in the above figure) are removed to reduce the radiation source, to eliminate interference's and ultimately to replace other SCC susceptible components made of 304 stainless steel.

Toshiba has made it possible for human access into the RPV in order to perform core shroud replacement. This was accomplished through a very effective Chemical Decontamination and installation of In-vessel Shielding. Radiation exposure was further minimized by the application of remote automated tooling and mockup training.

Replacement Sequence

 

After chemical decontamination, the existing Core Shroud and other components are cut out underwater and removed. Then In-vessel shields are installed and finally, Jet Pumps, Core Shroud and other components are installed in turn.

1.Chemical Decontamination  After removal of core components such as the fuel assemblies, chemical decontamination is performed 2.Remove of Core Shroud and Other Components  The existing core shroud is cut under water by the Electric Discharge Machining (EDM) process and transferred to the Dryer/Separator Storage Pool.
3.Removal and Installation of Jet Pumps   The existing jet pumps are removed using EDM processes, in-vessel shields are installed and the water inside the RPV is drained. A shielded in-vessel work platform is set in place and new jet pumps are installed from this platform. 4.Core Shroud Installation  After removal of the work platform, the new Core Shroud is installed with the overhead crane and welded by the Shroud OD/ID Welding Machine.
5.Install Other Components  The new Core Plate, Top Guide and other components are installed with the overhead crane, aligned and fixed in place. 6.Fuel Installation  Core components such as the fuel supports, control rods and fuel assemblies are reinstalled.

Catalog

Preventive Maintenance Technology for Reactor Vessel & Internals
(PDF file 442KB)


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